Surface Inspection

/Surface Inspection
Surface Inspection2019-01-11T19:33:24+00:00

100% Inspection of Rolls and Sheets

Plastic & Film

Plastic & Film

Gel, coating skips, scratches. void, contamination, holes

Paper

Paper

Holes, contamination, streaks, smudges, cracks, wrinkles, spots

Nonwovens

Nonwovens

Thin and thick spots, contamination, holes, clumps, voids, etc

Metal

Metal

Roll Marks, Pin Holes, Stains, Dents, Pickling Pits, Scale, Scratches

Glass

Glass

Voids, scratches, cracks, edge defects, stains, water marks
0 ft/mi
Maximum Speed
0 ft
Maximum Width
0
Cameras
2 K
Cam Resolution
  • Number of Cameras: Up to 8 Cameras per System
  • Camera Resolutions: 4K, 8K, and 16K
  • Number of Views: Single or Two-Sided (Top and Bottom)
  • Maximum Line Rate: 110 kHz
  • Maximum Speed: 4,500 feet/min
  • Maximum Width: 16 feet

Multiple defect detection algorithms:

Fixed Filtering
Adaptive Filtering
Dual Convolutions

Repeat Analysis
Lane Assignment and Grading
Density Analysis
Roll/Coil Grading

Detailed and Accurate Classification using Multilevel Classifiers
Learning Based and Rules Based Classifier
Easy to Use Tools to Train Classifier

SQL Server Database
Stores defects, defect images, and related data
Able to store years of inspection data
Easy to use review tool
PDF, HTML, and XML reports
Export to CSV and Excel

8 Digital Inputs
8 Digital Outputs
Closed Loop Light Control
Flexible support for alarms
Interfaces with tagging systems.


OPC-UA
PLC (Allen-Bradly, Siemens, etc)
TCP/IP messages
File based

Runs on any Windows 7/10 Workstation
Review results and generate reports

aiSurf LX

Interface: GigE
Cameras: 1 – 2 
Camera Resolution: 2K/4K/8K
View: Single
Defect Detection: Basic
Classifier: Rules Based
Database: PostgreSQL
Reports: PDF
Price: $9,998 (1 Camera)

aiSurf DX

Interface: GigE
Cameras: 1 – 16 
Camera Resolution: 2K/4K/8K
Views: Single or Dual
Defect Detection: Advanced
Classifier: Machine Learning
Database: PostgreSQL/MS SQL
Reports: PDF, HTML, XML, CSV
Price: $24,998 (2 Cameras)

aiSurf CL

Interface: Camera Link
Cameras: 1 – 8
Camera Resolution: 4K/8K/16K
Views: Single or Dual
Defect Detection: Advanced
Classifier: Machine Learning
Database: PostgreSQL/MS SQL
Reports: PDF, HTML, XML, CSV
Price: Contact Us