Surface Inspection Systems

/Surface Inspection Systems
Surface Inspection Systems2019-03-08T21:27:37+00:00

100% Inspection of Rolls and Sheets

Plastic & Film

Plastic & Film

Gel, coating skips, scratches. void, contamination, holes

Paper

Paper

Holes, contamination, streaks, smudges, cracks, wrinkles, spots

Nonwovens

Nonwovens

Thin and thick spots, contamination, holes, clumps, voids, etc

Metal

Metal

Roll Marks, Pin Holes, Stains, Dents, Pickling Pits, Scale, Scratches

Glass

Glass

Voids, scratches, cracks, edge defects, stains, water marks
0 ft/mi
Maximum Speed
0 ft
Maximum Width
0
Cameras
2 K
Cam Resolution
  • Number of cameras: up to 16 per System
  • Camera resolutions: 4K, 8K, and 16K
  • Number of views: single or two-sided (top and bottom)
  • Maximum line rate: 110 kHz
  • Maximum speed: 4,500 feet/min
  • Maximum width: 16 feet

  • Multiple defect detection algorithms
  • Fixed filtering
  • Adaptive filtering
  • Dual convolutions

  • Repeat analysis
  • Lane assignment and grading
  • density analysis
  • Roll/coil grading

  • Uses multilevel classifiers
  • Learning and rules based classifier
  • Easy to use tools to train classifier
  • Deep Learning classifier detailed and accurate classification
  • SQL Server Database
  • Stores defects, defect Images, and Related Data
  • Stores years of inspection data
  • Easy to use review tool
  • PDF, HTML, and XML reports
  • Export to CSV and Excel
  • 8 Digital inputs
  • 8 Digital outputs
  • Closed loop light control
  • Flexible support for alarms
  • Interfaces with tagging systems

  • OPC-UA
  • PLC (Allen-Bradly, Siemens, etc)
  • TCP/IP messages
  • File based

  • Runs on any Windows 7/10 Workstation
  • Review results and generate reports

aiSurf 1000

Interface: GigE
Cameras: 1 – 2 
Camera Resolution: 2K/4K/8K
View: Single
Defect Detection: Basic
Classifier: Rules Based
Database: PostgreSQL
Reports: PDF
Price: $9,998 (1 Camera)

aiSurf 2000

Interface: GigE
Cameras: 1 – 16 
Camera Resolution: 2K/4K/8K
Views: Single or Dual
Defect Detection: Advanced
Classifier: Machine Learning
Database: PostgreSQL/MS SQL
Reports: PDF, HTML, XML, CSV
Price: $24,998 (2 Cameras)

aiSurf 4000

Interface: Camera Link
Cameras: 1 – 8
Camera Resolution: 4K/8K/16K
Views: Single or Dual
Defect Detection: Advanced
Classifier: Machine Learning
Database: PostgreSQL/MS SQL
Reports: PDF, HTML, XML, CSV
Price: Contact Us