Surface Inspection
aiSurf : 100% Inspection of Rolls & Sheets
![](https://activeinspection.com/wp-content/uploads/2018/11/Film-Roll-150x150.jpg)
Plastic & Film
Gel, Coating Skips, Scratches, Void, Dirt, Holes
![](https://activeinspection.com/wp-content/uploads/2018/11/paper_roll-150x150.jpg)
Paper
Holes, Streaks, Smudges, Cracks, Wrinkles, Spots
![](https://activeinspection.com/wp-content/uploads/2018/11/Non-woven--300x227.jpg)
Nonwovens
Thin/Thick, Holes, Clumps, Voids, Contaminate
![](https://activeinspection.com/wp-content/uploads/2018/11/aluminium-150x150.jpg)
Metal
Marks, Pin Holes, Stains, Dents, Pickling Pits, Scales
![](https://activeinspection.com/wp-content/uploads/2019/11/glass-sheet-150x150.jpg)
Glass
Voids, Scratches, Edge Defects, Stains, Water Marks
100% Inspection Of Surfaces
- Turnkey solution for 2D surface inspection
- Inspect rolls, sheets, coils, etc.
- Repeat & density analysis, classification, & more
- Offline yield analysis review tool
- Live remote monitoring and inspection control
![](https://activeinspection.com/wp-content/uploads/2019/12/Live-Page-768x431.png)
aiSurf Inspection live page
![](https://activeinspection.com/wp-content/uploads/2020/01/images-24.png)
Defect Detection
Multiple inspection algorithms to detect subtle defects
![](https://activeinspection.com/wp-content/uploads/2020/01/Machine-Learning-Classifier-1.png)
Defect Classification
Multilevel classification using deep learning and rules based classifiers
![](https://activeinspection.com/wp-content/uploads/2020/01/RepeatingDefectDetection_Icon1.png)
Repeating Defect Detection
Automatic detection and pitch calculation of repeating defects
![](https://activeinspection.com/wp-content/uploads/2020/01/DensityAnalysisIcon.png)
Defect Density Analysis
Density analysis based on user defined criteria
![](https://activeinspection.com/wp-content/uploads/2020/01/Decision-Matrix.png)
Decision Matrix
User defined decision matrix to control actions on defect detection
![](https://activeinspection.com/wp-content/uploads/2020/01/IO-AI-Icon.png)
Discrete I/O
Digital I/O for inspection control, alarms, and defect marking
![](https://activeinspection.com/wp-content/uploads/2020/01/UI-AI-Icon.png)
User Interface & Reports
Intuitive user interface to view inspection results and reports
![](https://activeinspection.com/wp-content/uploads/2020/01/video-display-ai-icon.png)
Live Video & Recording
Full resolution live video display, recording, & playback
![](https://activeinspection.com/wp-content/uploads/2020/01/images-28.png)
Reports
Customizable PDF, HTML, XML, and CVS reports
![](https://activeinspection.com/wp-content/uploads/2020/01/database-96x96-1.png)
Database Storage
Open schema database to store inspection results
![](https://activeinspection.com/wp-content/uploads/2020/01/plc-ai-icon.png)
Plant Integration
Plant integration via PLC, Sockets, & Files.
![](https://activeinspection.com/wp-content/uploads/2020/01/opc_ua.png)
OPC Server
Easily connects to SCADA systems via OPC interface
aiSurf-LC
- Lowest cost turnkey system
- Uses one or two 2K, 4K, or 8K cameras
- Typically used for plastic, film, and non-woven
- Suitable for slow moving or narrow webs
- Packaged with essential inspection tools
- Easy to install and maintain
- Simplified user interface
aiSurf-Pro
- Scalable high performance system
- Supports up to sixteen 2K/4K/8K GigE cameras
- Multiple defect detection algorithms
- Machine learning classifier
- Repeat, density, & streak analysis
- Detailed PDF, CSV, and XML reports
- Live remote and yield analysis
aiSurf-Ultra
- High speed and high resolution inspection system
- Supports to 16 4K/8K/16K very high speed cameras
- Line rates up to 300,000 lines/sec
- Deep learning classifier
- Repeat, density, & streak analysis
- Detailed PDF, CSV, and XML reports
aiSurf-Ultimate
- Concurrent color & height acquisition
- Uses stereo line scan cameras
- Dense depth maps even for large widths
- 2D & 3D defect detection and measurement
- Machine learning classifier
- 3-D point-cloud processing
- Detailed PDF, CSV, and XML reports
aiSurf-Color
- Full resolution Color image acquisition
- Bayer or Trilinear color cameras
- Color defect detection tools
- Measures color variations over 100% surface
- Defect detection and classification
- Recording and playback
- Detailed PDF, CSV, and XML reports
aiSurf-DVR
- Full width imaging using line scan cameras
- Acquires gray scale or color images
- Record 100% of sheet or coil surface
- Use events to trigger recording
- High speed recording using NVMe and SSD
- Recording capacity up to 10 TB
- Flexible viewing and image annotation