Surface Inspection
aiSurf : 100% Inspection of Rolls & Sheets
Plastic & Film
Gel, Coating Skips, Scratches, Void, Dirt, Holes
Paper
Holes, Streaks, Smudges, Cracks, Wrinkles, Spots
Nonwovens
Thin/Thick, Holes, Clumps, Voids, Contaminate
Metal
Marks, Pin Holes, Stains, Dents, Pickling Pits, Scales
Glass
Voids, Scratches, Edge Defects, Stains, Water Marks
100% Inspection Of Surfaces
- Turnkey solution for 2D surface inspection
- Inspect rolls, sheets, coils, etc.
- Repeat & density analysis, classification, & more
- Offline yield analysis review tool
- Live remote monitoring and inspection control
aiSurf Inspection live page
Defect Detection
Multiple inspection algorithms to detect subtle defects
Defect Classification
Multilevel classification using deep learning and rules based classifiers
Repeating Defect Detection
Automatic detection and pitch calculation of repeating defects
Defect Density Analysis
Density analysis based on user defined criteria
Decision Matrix
User defined decision matrix to control actions on defect detection
Discrete I/O
Digital I/O for inspection control, alarms, and defect marking
User Interface & Reports
Intuitive user interface to view inspection results and reports
Live Video & Recording
Full resolution live video display, recording, & playback
Reports
Customizable PDF, HTML, XML, and CVS reports
Database Storage
Open schema database to store inspection results
Plant Integration
Plant integration via PLC, Sockets, & Files.
OPC Server
Easily connects to SCADA systems via OPC interface
aiSurf-LC
- Lowest cost turnkey system
- Uses one or two 2K, 4K, or 8K cameras
- Typically used for plastic, film, and non-woven
- Suitable for slow moving or narrow webs
- Packaged with essential inspection tools
- Easy to install and maintain
- Simplified user interface
aiSurf-Pro
- Scalable high performance system
- Supports up to sixteen 2K/4K/8K GigE cameras
- Multiple defect detection algorithms
- Machine learning classifier
- Repeat, density, & streak analysis
- Detailed PDF, CSV, and XML reports
- Live remote and yield analysis
aiSurf-Ultra
- High speed and high resolution inspection system
- Supports to 16 4K/8K/16K very high speed cameras
- Line rates up to 300,000 lines/sec
- Deep learning classifier
- Repeat, density, & streak analysis
- Detailed PDF, CSV, and XML reports
aiSurf-Ultimate
- Concurrent color & height acquisition
- Uses stereo line scan cameras
- Dense depth maps even for large widths
- 2D & 3D defect detection and measurement
- Machine learning classifier
- 3-D point-cloud processing
- Detailed PDF, CSV, and XML reports
aiSurf-Color
- Full resolution Color image acquisition
- Bayer or Trilinear color cameras
- Color defect detection tools
- Measures color variations over 100% surface
- Defect detection and classification
- Recording and playback
- Detailed PDF, CSV, and XML reports
aiSurf-DVR
- Full width imaging using line scan cameras
- Acquires gray scale or color images
- Record 100% of sheet or coil surface
- Use events to trigger recording
- High speed recording using NVMe and SSD
- Recording capacity up to 10 TB
- Flexible viewing and image annotation