Weld Inspection

aiWeld

Smart Design

Suitable for stationary & robot mounted sensors alike 

Simple Detection

Presence & absence of welds

Advanced Detection

Porosity, length, dimensions, placement, lack of fusion, etc.

Flexible Aquisition

Multiple 3D sensor options with multi-sensor compatibility

Complete Weld Inspection

Use live acquisition and real time processing to perform 100% inspection, catch problems sooner, and speed up production. Go back and review previous welds to see mistakes and improve processes. 

Example weld porosity

Materials

  • Steel
  • Aluminum
  • Plastic
  • More

Detailed Inspection

  • 3D point cloud
  • Depth map
  • Color & intensity

Live Inspection

  • Automatic PLC controlled acquisition
  • Manual override capability
  • Intuitive pass/fail determination
  • Interactive viewing area

SQL Database

  • Store years of inspection data
  • Defects, images, point clouds, & more
  • Generate data sheets as PDF & HTML

Data Viewer

  • Offline reviewer that connects to database
  • Runs on any Windows 7/10 workstation

Digital I/O & PLC Integration

  • Allen Bradley, Siemens, etc.
  • Configure PLC inputs & outputs
  • OPC-UA communication